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Tutorial: Follow the first controlled manufacturing build

Walk one product from released Engineering definition to MBOM, readiness, execution, accepted as-built configuration and product acceptance.

Learning goal

Audience

New Manufacturing Engineers, planners, supervisors, operators, Quality reviewers and Configuration Managers.

Goal

Know the correct screen sequence, role handoff and evidence expected at each stage of an independently controlled build.

Before you begin

  • Use an authorised training/disposable tenant or a completed record in read-only mode
  • An exact Engineering PLM package and product baseline are released
  • Existing Assembly work, material custody and CLEAN controlled evidence are available
  • Different named people cover the required Engineering, Production, Quality and Configuration decisions
Use safe learning data

Observation-first is the default. Do not create retained customer, procurement, receipt, inventory, Quality, Engineering or Manufacturing records merely to complete a tutorial.

Guided journey

  1. 1
    Engineering

    Verify the released design handoff

    Open /engineering/plm
    Acting role
    Product Engineer / Configuration Manager
    What to do
    Open the current released PLM version and confirm the exact variant, baseline, assembly CI, recursive EBOM, requirements/V&V and fingerprints.
    What you should observe
    Manufacturing receives one immutable source; it does not select a convenient older design.
    May change

    Nothing during review.

    Must remain unchanged

    The product baseline, catalogue BOM and inventory remain owned by their source modules.

  2. 2
    Manufacturing

    Release the manufacturing definition

    Open /manufacturing/mbom
    Acting role
    Manufacturing Engineer → Product Engineer → Production Manager
    What to do
    Translate every released design line exactly once, assign operation/supply/issue evidence, submit, obtain design approval and obtain independent Production release.
    What you should observe
    The released MBOM freezes exact material coverage, quantities and routing.
    May change

    Manufacturing definition versions and attributable reviews.

    Must remain unchanged

    No material is bought, reserved, issued or moved.

  3. 3
    Manufacturing

    Release software and test controls

    Open /manufacturing/execution-packs
    Acting role
    Manufacturing, Product, Quality and Production authorities
    What to do
    Release the exact software/firmware manifest and test procedures, adapters, parameters and hashes for the current plan.
    What you should observe
    Scheduling and controlled execution fail closed without the current accepted definition.
    May change

    Signed definition-pack state and evidence links.

    Must remain unchanged

    No machine command, software download or safety action is performed by Moduvio.

  4. 4
    Manufacturing

    Plan the exact build

    Open /manufacturing/build-control
    Acting role
    Manufacturing Engineer / Production Planner
    What to do
    Create and release the plan from the exact MBOM, then schedule it only against the matching existing Assembly output/work order.
    What you should observe
    Operations/material rows are copied from the released source and cannot be casually substituted.
    May change

    Plan version and build scheduling evidence.

    Must remain unchanged

    Assembly and Inventory retain work-order and custody authority.

  5. 5
    Manufacturing

    Release visual work instructions

    Open /manufacturing/instructions
    Acting role
    Manufacturing Engineer → Production Manager
    What to do
    Attach ordered controlled-media steps to the exact released plan or operation, submit them and obtain independent release before a fresh dispatch is planned.
    What you should observe
    The package fingerprints exact image/video/drawing versions, acknowledgements, evidence requirements and Quality holds.
    May change

    Immutable instruction definition and release evidence only.

    Must remain unchanged

    No execution, machine command, generic workflow, stock or custody transaction is created.

  6. 6
    Manufacturing / Inventory / Quality

    Release exact tooling controls

    Open /manufacturing/tooling
    Acting role
    Manufacturing Engineer → Production Manager
    What to do
    Extend each existing approved serialized tool/fixture resource with immutable life, inspection, preset and crib controls; for fixtures release the exact component and calendar configuration.
    What you should observe
    A later fresh dispatch pins the exact control and fixture fingerprints and finite capacity loads.
    May change

    Tooling/fixture definition and release evidence only.

    Must remain unchanged

    No item, resource, physical identity, quantity, calibration, maintenance, dispatch or machine command is created.

  7. 7
    Manufacturing

    Prove readiness and finite capacity

    Open /manufacturing/readiness
    Acting role
    Engineer → Manager → Planner → Supervisor
    What to do
    Use approved resources, exact calibrated tooling, current competency/qualification, calendar/rate versions and an independent supervisor-released dispatch.
    What you should observe
    The named operator and exact resource window are fixed before execution.
    May change

    Dispatch, capacity-load and approval evidence.

    Must remain unchanged

    Calibration, HR identity, maintenance, stock, payroll and accounting source records are not changed.

  8. 8
    Manufacturing

    Execute in sequence

    Open /manufacturing/build-control
    Acting role
    Named Production Operator
    What to do
    Perform each released operation in order, record balanced WIP/labour and type-specific evidence, and use a fresh dispatch after a failed attempt.
    What you should observe
    Attempts are immutable; failures remain visible and require the exact manufacturing NCR path.
    May change

    Operation attempts, consumed dispatch loads and immutable cost evidence.

    Must remain unchanged

    Moduvio does not command equipment or silently consume inventory.

  9. 9
    Manufacturing / Quality / Engineering

    Accept results and as-built

    Open /manufacturing/execution-packs
    Acting role
    Operator → Quality Inspector → Configuration Manager
    What to do
    Compile the exact current results, obtain independent Quality acceptance, capture genealogy-derived as-built evidence, then obtain separate Quality and Configuration acceptance.
    What you should observe
    The product unit reaches BUILT only through the exact accepted fingerprints and source evidence.
    May change

    Result/as-built versions, reviews and the matching product-unit REGISTERED → BUILT transition.

    Must remain unchanged

    Stock, assembly allocations, physical identities and source baseline remain unchanged.

  10. 10
    Manufacturing / Programme / Quality

    Complete acceptance and trace

    Open /manufacturing/acceptance
    Acting role
    Operator → Quality → Project / Contract
    What to do
    Record FAT, SAT and commissioning in sequence, then trace the finished unit back through as-built, operation and material genealogy.
    What you should observe
    Contract evidence is retained without pretending an external message, delivery or customer signature was sent.
    May change

    Acceptance campaign/result evidence only.

    Must remain unchanged

    The unit remains BUILT and customer delivery/custody is outside this flow.

Continue learning

Documentation version 2026.09

Last reviewed August 2026